Industry 4.0 & Digital Transformation Solutions
Biga Data + IIOT Provides Insights-in-Motion with technologies like:
Courtesy: Images are of their respective organizations
Digital Twin of plant operations with IIOT
Verticals: FMCG, Textile, Polyester, Cement, Pharmaceuticals
Problem Statement
Operational Technology (OT) Systems support maintenance and overhaul time and affected supply chains. OT is crucial due affect of higher costs of production including cost of quality.
Solution: Industry 4.0 smart factory solution
Digitally transform manufacturing operations to increase visibility, Improve quality and enhance overall effectiveness using Vision and IIOT devices like sonar and vibrational sensors. Near real time insights on machine performance.
Benefits: Improve TCO with Role based Dashboards and integrated workflows and Production/machine metrics:
•Improve OEE by 11-20% to almost world class operations (85+%),
•Greater visibility to machine maintenance l like OEE MTTR, & MTTF
•Manage effectively inventory turns and stock fill rate
Courtesy: Images are of their respective organizations
Vision + IOT + AI/ML Based Warehouse Management
Verticals: FMCG, Textile, Polyester, Cement, Agri-products
Leading players in multiple sectors wanting to solve for warehouse operational issues of reduced obsolescence, improved productivity and inventory turns.
Problem statement
Reduce pick and dispatch process Turn Around Time (TAT) with Auto-location update and track/trace. Improve inventory turns with accurate location; Manual inventory audit & reconciliation; Wrong dispatch of items to customer
Solution: Combination of Vision+IoT+AI/ML based Smart WMS
Solve for complex problem of “Operations, Compliance, Process Automation”. Extract values from visual data (QR Code) and IoT Devices enabling AI driven decision-making to optimize Sales and Operations management
Benefits
•Improved efficiency & accuracy; Increased compliance;
•Reduced process TAT by 85% on search & pick. Reduced obsolescence.
•100% compliance for EHS protocols..
Courtesy: Images are of their respective organizations
Land Survey Image:rvslandsurveyors.com
Food and Agri
AI/ML & Vision systems using Drones and Satellite Imagery
Verticals: Agri-tech & Land management
The addressable market (Rs. 18K crores) consists of market linkages, precision agriculture and farm management including quality and traceability, supply chain technologies and closely linked financial services.
Opportunity statement
The Opportunity that presents the verticals in addressing the pain point associated with precision agriculture, farm management and output market linages that
•Support stakeholders like Farmer Produce Organizations (FPO), distributors and Agri-processing enterprises
•Creation of mental-models with the farmer and improved farming methods at the core of the business plan. Value Addition include Soil Card, and other technical updates
Proposed and Possible Benefits (examples):
•Create a productized solution to verify/validate crop diversity like Direct Seed Replacement (DSR) irrigated crops;
•Subsidy benefits from government, produce and finance crops linked to market dynamics
•Autonomous, Augment AI system to verify/validate and generate Carbon Credit Score. Gain share benefits to enhance farmer income, and optimized outcome in the supply chain.
Courtesy: Images are of their respective organizations
Application Transformation – App Modernization
Verticals: Manufacturing and Logistics
Digital Transformation is a Business imperative and legacy systems are inefficient, have a high cost of maintenance/support to be effective and hinder the growth, progress and success of the company..
Problem Statement
The technologies used are old/current and vulnerable to security attacks. Tightly coupled architecture with passe’ UI required significant portal downtime for maintenance and enhancements.
Solution: Micro Services Architecture
A cloud native application provides a transformational approach to application development improving time to value and allows Continuous Innovation.
Benefits:
•Improved efficiency & accuracy;
•Increased compliance;
•Reduced vulnerabilities posed by Struts (MVC framework) by 40% .
•CICD allowed for minimal and manageable downtime enhancing CX
Courtesy: Images are of their respective organizations
Augmented & Virtual Reality Commerce
Verticals: Real Estate, Home Décor & Furnishings, Manufacturing and Process Industries
Consumers make decisions with real time experience of whether it be the floor plan or the ideal décor. Create a merchandiser eco-system that allows the consumer the end-to-end experience in a private environment with respective subject matter specialists.
Problem Statement
Enhance the Service Excellence factor in your organization improving revenue realization, optimizing cost of operations and empowering the end-to -end network within the supply chain (from Manufacturer to Dealer network to Consumer).
Solution: Vision/AI based Expert System
An Opti-Channel (enhanced Omni Channel) experience with AR/VR/MR and concierge services to increase Customer Value including Time to Value.
Benefits
•Increase revenue by 20-30%
•Enhanced Customer Satisfaction by 15-25% at lowered cost of Sales
•Enhance Training & development effectiveness; Reduce the cost of training; Improve Lost Time & other EHS/OSHA metrics.
•BFSI: Enhance customer value with personalized (Little and Big Data) insights
Surface/Texture Defect Detection
Verticals: Manufacturing, Textile and Process Industries
India is at the cusp of Digital Transformation with a clear vision to improve the cost per unit metric. New Technology enablers are being implemented from production, to Distribution and Retail to consumers, enhancing Customer Experience, improving business objectives and innovation.
Problem Statement
Significant manual effort is required to identify fabric/Surface defect affecting production throughput and total cost of operations with higher cost of quality per finished item
Solution: Vision/AI based Expert System
Industry productized Vision based AI solutions that identifies defects at various stages of production. For example, in the textile industry: from Spinning to Fabric, from fabric to apparel, production. Augmented with Consumer Experience Insights we cover the raw material to consumer journey. With depth sensing cameras, we can check for either 2d or 3d variations hence achieving efficacy with AI solution
Benefits
•Improve Cost of Quality by identifying surface defects at the root.
•Better Production throughput by replacing multi-stage operations into single stage
•Enhanced external aesthetics
Courtesy: Images are of their respective organizations
AI/ML+Vision For Customer Success Management
Verticals: Manufacturing, Process Industries and Compliance oriented verticals
Banks and manufacturing companies focusing on business transformation are known for their unwavering focus on using state-of-the-art technology and providing exemplary service.
Problem statement
Safety is everyone’s responsibility. Organizations prioritize on security and compliance in their facility replacing current manual process prone to breach of Environmental Hazard & Safety (EHS) and security protocols. This poses significant risk and ineffective compliances that are both regulatory and statutory in nature.
Solution: Vision and IOT based Network and Command Center
Facial Recognition system for compliance integrated with core systems for compliance and Zone based access control. Real time alerts to the Command Center for non-compliance and intrusion. Manage secure zone (s) accessibility on a unified platform. Other Value Added Solutions include Attendance Management System, EHS Compliance
Benefits:
•100% compliance of EHS protocols with real time lockdown for any security breach
•Average Cost Saving in the range of 30-36% replacing manual security paraphernalia
•Track in real-time Customer Success Metrics like Quality of and others metrics to enhance CSAT by at least 30-40%
Courtesy: Images are of their respective organizations